Boilers are a necessary part of many commercial processes and buildings. Just like any other important system of your commercial building, maintenance steps are necessary. We’ve compiled a shortlist of four annual maintenance steps that you should be performing on your industrial boilers each year.
Clean Out The Condensate Trap
Condensate is a natural byproduct of gas boiler use. It’s also very corrosive. When the condensate is created, it’s caught in the condensate trap. This trap needs to be cleaned out annually to prevent the condensate from rusting out the trap itself. While cleaning out the trap, be sure that you fully inspect the area for leaks. It’s best to catch these while they’re small before they become a major problem for your boiler system.
Replace Your Water Filter
Boilers utilize lots of water to run. If there is no water treatment system in your boiler, it can cause scaling. Water scaling essentially acts as a film of insulation between the water in the boiler and the furnace gases. This will drastically reduce the efficiency of your boiler system. Replacing water filters is a must. In addition, consider SCRS for water tube boilers to help reduce gas emissions.
Inspect Heat Exchange On Fireside
It’s recommended that you inspect the fireside of your boiler’s heat exchanger at least once a year or every 2,500 hours of operation. Do so when you reach the lesser of the two times periods. This can be easily done by simply removing the inspection covers. Any fouling buildup can easily be removed with water and the proper cleanout tools. Applying a thin coat of mineral oil to the aluminum boiler can help to prevent future fouling buildup.
Replace Worn Parts
It’s good practice to always replace your industrial boiler parts that receive a lot of wear and tear throughout the year. Parts like gaskets should be replaced to ensure proper sealing of the unit. This will greatly help to reduce future repair issues and ensure that your boiler is operating at maximum efficiency.
Industrial boiler maintenance is an important part of ensuring that your system works properly and throughout its manufacturer’s recommended lifespan. The above are four of the basic maintenance tasks that should be performed at least once a year. It’s best to talk with your local boiler expert to understand all the maintenance that needs to be completed each year. This way, you can ensure you’re not missing any essential tasks.
Anica is a professional content and copywriter who graduated from the University of San Francisco. She loves dogs, the ocean, and anything outdoor-related. You can connect with Anica on Twitter @AnicaOaks.