Running a business is difficult enough under normal circumstances. However, the risk is even higher for manufacturers. A disruption in the manufacturing process can cost you thousands of dollars in a short amount of time. Significant disruptions can cost even more. Equipment failure is one of the most common sources or manufacturing disruptions. With that in mind, below are some strategies you can use to ensure the durability of the equipment you use in your manufacturing plant.
Perform Routine Maintenance on Schedule
Equipment used in a factory setting will get a lot of use. As such, routine maintenance is absolutely required to ensure that equipment continues working. Make sure routine maintenance tasks on all your equipment is performed on a schedule. Make sure employees sign off when performing maintenance tasks so you have documentation you can reference later if something goes wrong. You may also have to perform maintenance tasks and replace parts more often based on how often that equipment is utilized in your production processes.
Choose High Quality Components
Not all equipment is made equally. Certain suppliers and manufacturers produce equipment that is subpar in quality. This equipment may run less efficiently than better made equipment. It may break down more often. It may need to be replaced more quickly. Something as simple as a custom pressure gauge from a pressure gauge distributor can help you avoid damaging equipment. Make sure to only purchase high quality components for your factory equipment.
Collect and Store Data Regarding Equipment
You should also invest into a big data platform. This will allow you to collect, monitor and store data regarding the operation and individual processes of the different equipment in your factory. This data can be very valuable. It, for example, can help to predict breakdowns based on data trends before they occur. This can allow you to order replacement parts well in advance so you don’t lose productivity due to equipment breakdowns.
Automate Repairs and Maintenance
With the integration of big data analytics, you should also be able to automate maintenance and repair work. This will erase disruptions in production completely since there will be little to no guess work thanks to the calculations performed by the software. This can increase both the efficiency and the longevity of the equipment you use.
Overall, the equipment used in a factory is very important. It can determine whether or not you can deliver your product to customers. If equipment breaks down, the entire production process can come to a screeching halt. Thankfully, the four strategies above can help ensure that your equipment is always working to its full potential.
Guest author, Lizzie Weakley is a freelance writer from Columbus, Ohio. She went to college at The Ohio State University where she studied communications. In her free time, she enjoys the outdoors and long walks in the park with her 3-year-old husky Snowball. @LizzieWeakley